Clearance Hole Calculator

Determine ISO 273 and ASME B18.2.8 screw clearance hole diameters, Close / Normal / Loose fit tolerances, socket head cap screw counterbores, flat head countersinks, and drill bit sizes.

Standard Fastener Presets:

Major nominal outer diameter of thread shank.

mm
Clearance Hole Diameter
6.6 mm
Standard Drill: 6.6 mm Clearance Gap: +0.60 mm
Recommended Tap Drill: 5.0 mm M6 x 1.0 thread
Min Edge Distance: 13.2 mm Center-to-edge min
Counterbore Diameter: 11.0 mm DIN 912 SHCS
Counterbore Depth: 6.8 mm Head flush + 0.8mm
Engineering Cross-Section M6 Normal Fit
Ø 6.6 mm
ISO 273 Medium Series: Fastener clears with ±0.30 mm radial leeway.
Engineering Hole Sizing Proof

Problems This Tool Solves

Prevent bolt binding, thread stripping, and CNC machining tolerance stackup failures.

Multi-Hole Pattern Binding & Bolt Lockup

When drilling mating flanges or multi-bolt circles, manufacturing position variations cause bolts to bind if holes are undersized. Choosing the correct Normal or Loose fit eliminates binding across bolt patterns.

Counterbore Socket Head Clearance Conflicts

Machining a counterbore that matches the screw head exactly leaves zero clearance for standard socket tools or zinc plating buildup. This tool provides standardized DIN 912 and ASME counterbores with proper socket clearance.

Countersink Angle Mismatch (90° vs 82°)

Metric flat heads use 90° included angles, while imperial screws use 82°. Using the wrong countersink bit leaves screws protruding above the surface or riding on a sharp edge, severely weakening clamp load.

Edge Tear-Out and Material Yielding

Placing drilled holes too close to part edges causes tensile breakout when torqued. Our built-in AISC and ASME edge distance checks safeguard structural integrity across aluminum, steel, and plastics.

How to Use the Clearance Hole Calculator

Five intuitive steps to specify machining-ready clearance hole dimensions.

1
Select Standard

Toggle between Metric ISO 273 (millimeter) and Imperial ASME B18.2.8 (fractional/numbered).

2
Pick Fastener Size

Choose your screw size from M1.6 to M30, or #0 up to 1" imperial coarse/fine threads.

3
Choose Fit Class

Select Close for dowels, Normal for standard bolted assemblies, or Loose for thermal expansion.

4
Specify Head Form

Select standard Through Hole, Counterbore (SHCS), or Countersink (Flat Head 90°/82°).

5
Export Tooling Specs

Read the exact drill bit size, tap drill, counterbore depth, and copy directly to your CAD drawing.

Key Features & Capabilities

Built specifically for mechanical engineers, CNC machinists, toolmakers, and fabricators.

Full ISO 273 & ASME B18.2.8 Database

Includes precision drill size data across all three standard engineering fit classes (Fine, Medium, Free) matching official ISO and American standards.

Socket Head Cap Screw Counterbore Profiling

Computes standard counterbore diameters and recess depths for DIN 912 and ASME B18.3 socket head cap screws with flush and sub-flush clearances.

Dual-Unit Drill Bit Designations

Automatically pairs imperial inch dimensions with standard American letter (A-Z), number (#1-80), and fractional drill bit equivalents.

Companion Mating Tap Drill Sizing

Displays the matching 75% thread depth tap drill size for the internal mating thread, allowing complete through-and-tap machining setup.

ISO 273 & ASME B18.2.8 Standard Engineering Clearance Hole Table

Clearance hole diameters and standard drill sizes across standard mechanical fasteners.

Fastener Size Close Fit (Fine) Normal Fit (Medium) Loose Fit (Free) SHCS C'Bore Dia Tap Drill (75%)
M3 (Metric) 3.2 mm (#30) 3.4 mm (#29) 3.6 mm (#27) 6.0 mm 2.5 mm
M4 (Metric) 4.3 mm (#18) 4.5 mm (#16) 4.8 mm (#12) 7.5 mm 3.3 mm
M5 (Metric) 5.3 mm (#4) 5.5 mm (7/32") 5.8 mm (Letter F) 9.0 mm 4.2 mm
M6 (Metric) 6.4 mm (Letter E) 6.6 mm (Letter G) 7.0 mm (Letter J) 11.0 mm 5.0 mm
M8 (Metric) 8.4 mm (Letter Q) 9.0 mm (Letter T) 10.0 mm (Letter X) 15.0 mm 6.8 mm
M10 (Metric) 10.5 mm (Letter Z) 11.0 mm (7/16") 12.0 mm (15/32") 18.0 mm 8.5 mm
1/4"-20 (Imperial) 0.2570" (Letter F) 0.2660" (Letter H) 0.2810" (9/32") 0.438" (7/16") #7 (0.201")
5/16"-18 (Imperial) 0.3230" (Letter P) 0.3320" (Letter Q) 0.3440" (11/32") 0.531" (17/32") Letter F (0.257")
3/8"-16 (Imperial) 0.3860" (Letter W) 0.3970" (Letter X) 0.4060" (13/32") 0.625" (5/8") 5/16" (0.3125")
1/2"-13 (Imperial) 0.5156" (33/64") 0.5312" (17/32") 0.5625" (9/16") 0.812" (13/16") 27/64" (0.4219")

Frequently Asked Questions

Detailed machining, GD&T, and fastener standards guidance.